Two Factories, One Production Engineer – Made Possible by High-Speed Production Scheduler

Custom Made Production Schedule

To keep up with the fast-paced manufacturing industry, one must learn to innovate. You will hear these words constantly if you would venture into production businesses. Time is one of the most essential factors in producing and meeting the ever-increasing and changing demands of the masses and the orders of other companies as well. Nevertheless, producers have to keep in mind that upgrading more often leads to positive results. Let’s look at the case of a synthetic resin manufacturer that had several problems that is concerned with time.

Using their own custom made scheduler, which had AI capabilities, the company was doing well—or so they thought. Their scheduling was based on order prospect and inventory information calculation. However, their custom made scheduler had tons of restrictions – one of which was the lengthy process of coming up with a schedule. It took them too long to process orders and other necessary things for production. In addition to that, their old hardware caused them machine failures that led to heavy burden on scheduling managers and unavoidable overtime work twice a month just for the routine scheduling job. This is quite miserable for the laborers. Relying on machines that don’t give good results is absurd.

Switching to Asprova

After realizing that they would need to upgrade their system, the company thought of numerous ways to improve. Fast enough, they discovered Asprova. They chose Asprova as their replacement scheduler because they were impressed with the scheduling speed, the ease that they’ve seen in its modification features and rescheduling features, and lastly, in issues operationally. Asprova allowed the users to easily modify schedules on its Gantt chart visually and effectively.

The most important factor here, once again, is undeniably time. Speeding up the processes of their factories is their first priority. When they incorporated Asprova into their scheduling routines, they amassed great developments. Visualization of production schedules provided by the Gantt chart transformed rescheduling time to 5 seconds from the past where it took 4 to 5 days.

Do you feel that your factories’ processes could be improved? Are you still grappling with unnecessary long hours (and additional costs from overtime work) just to make production schedules? Do you put heavy burdens on your schedulers by giving too much workloads – and deprive them of much needed rest just to meet customer demands? Don’t fret.

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