Case Studies

Case study page

Asprova has developed a solid reputation among many users in the manufacturing industry and is being implemented in a growing number of factories in various fields across the globe. In this section we will see Asprova’s role and what Asprova is contributing in actual production plants.

Feedback is an important aspect that makes or breaks the credibility of a product definitely. On this page, you will see Asprova in action in helping the manufacturing community, and has provided a lot of improvements ranging from lead time reduction to the other more complex hassles of production scheduling in general.

Let’s find out what Asprova users are saying about:

  • Three Major Reasons Why Human Scheduling Results in Excess Inventory  – In this article, you will be given a chance to analyze for yourself the main reasons what factors in human scheduling affect the actual production. It would also give examples on how to prevent or give a solution to this common problem among factories.
  • Shortening of Planning Cycle  – “Time is money!” they say. So, logic tells us that everything must be considered to save time in order to save money—that would be good for any company, right? In this article, you will be shown yet another wonder brought about by the innovative features of Asprova.
  • Achieving Consistency Among Process Plans – Are you stretching your production schedulers too thin by having them work extensive extra hours just to meet due dates? Do you frequently get inconsistent processes and unsynchronized schedules? These are some of the problems that this featured company, an Auto Parts manufacturer, faced in the past. We’ll see how they triumphed over their dilemma with the help of Asprova.
  • Synchronization of processes – It is for a fact that with human scheduling, processes have the tendency to go wrong. But with Asprova’s adept multitasking features, and through its easy to use synchronization features, a manufacturing company has had the chance to innovate. This article provides the panacea to the common setbacks that comes along with human scheduling.
  • Standardization: The Secret to Massive Data Handling – Huge chunks of data containing production schedules become too much to handle in most cases. But, right here, right now, we will teach you how to deal with this mess and help you achieve data scheduling that can handle large amounts of data without major setbacks.
  • Trimming down the Plan-Do-Check-Adjust (PDCA) Cycle – Getting tired of the long, bothersome, and inaccurate scheduling? This is a common problem for producers. However, you can say goodbye to those issues after reading this article that tells a story on lessening the time needed for scheduling.
  • Visualization of Production Schedule Gets the Job Done More Efficiently – One of the most important factors in scheduling would be visualization. In this article, we’ll see the awesome benefits that come with having good visuals in scheduling. This article discusses how a good Graphical User Interface takes the load off the scheduling managers’ shoulders.
  • Two Factories, One Production Engineer – Speeding up the processes has always been one of the (elusive) dreams of every manufacturer. In this article, we will see what happens when a business initiates a step towards improvement. What will happen if they replace their old systems with a new and innovative one? Why is high-speed scheduling important?
  • Shortening Lead Time with Speed and Accuracy –  There are things in this world that do not mix together quite well. This fact is also true in production. One of the many things that don’t often go together quite well is speed and accuracy. This article covers this problem area in manufacturing.
  • Why is Planning Efficiency so Important? –  Zig Ziglar said “The fact is, that you can’t hit a target that you can’t see. If you don’t know where you are going, you will probably end up somewhere else. You have to have goals”. Without good plans, a company will move about aimlessly. Efficient planning leads companies to their goals. In this article, planning alongside efficiency will be discussed briefly.
  • Production Scheduler: In-house VS Standard Packaged – Speed is crucial in almost every aspect of production. Let’s take a brief look at one factor that contributes to speed that is—Quick Response—provided by a scheduling software.
  • Make-To-Order (MTO) Scheduling: Why is it difficult? – Satisfying to customer needs is important in any kind of business. In this article, we will discuss how Make-to-order companies can cope with hassles of receiving lots of customer orders.
  • Benefits of synchronizing sales orders and production orders – When the demand for a company’s product is constant, reducing wastes and total efficiency is easy to achieve; however, that is not the case for Make-To-Order companies. In this article, we will briefly discuss a way that might help achieve production leveling.
  • MRP and Finite Capacity Scheduling Synchronization – Can Material Requirements Planning (MRP) and Finite Capacity Scheduling be executed simultaneously? And, can a company do it swiftly in a Make-To-Order set-up? This article answers these two intriguing questions.
  • How can the PDCA cycle become faster, when accuracy improves? – A company specializing vibration proofing products decided to narrow their processes using Asprova. What are the pros and cons of this action? Will they achieve efficiency and accuracy? This article will briefly discuss what happened to this particular company.
  • Effects of Lead Time Reduction – In Make-to-Order (MTO) and high-mix low-volume production, there are frequent machine changeovers. Here, production scheduling is very complex, and reaching customer satisfaction is difficult. This article will revolve around how lead time reduction will help on these issues
  • Backward Scheduling and its five Advantages – A well known method (backward scheduling) of determining a production schedule by working backwards from the due date (or time) to the start date (or time), and computing the materials and time required at every operation or stage will be discussed in this article.
  • Reduce Inventory by more than 50% –  In production, time is a major factor. Do you know that there is a way to lessen the time your product stays in your inventory, also the time spent in planning? With Asprova, it can be done up to more than 50%! This article tells us more on how Asprova can boost your company’s scheduling performance and save time.
  • Rescheduling According to Production Results – In a growing Make-to-Stock company, flexibility becomes a basic need. A company in this phase often encounters a rise in order variations that requires them to respond to frequent rush orders and order changes. These are just some of the reasons that the need for a computerized production scheduler is justified. Read on.
  • Accuracy and Quickness in Quoting Delivery Dates – Systems need upgrades especially in production. Using old models and methods can cause unwanted delays as the standards go higher and higher every day. A company who knows how upgrading their system is beneficial to them decided to do so.
  • Speedy Action for Everything – In today’s industries, speed is a requirement. It is not an optional factor anymore as every second counts. When time gets wasted, money gets compromised and nobody in their right minds would want that to happen. Now, because we value your time (and money!) we will teach you—using an actual company as an example—how to save money and free yourselves from unnecessary time constraints when it comes to production.
  • Planning Supremacy: Four more reasons to choose Finite Capacity Scheduling – Planning is by far one of the most difficult stages in production. Without efficient plans, a company will not expand or achieve the success that every manufacturer longs for. And also, speedy planning while considering obscure factors like time, order changes, equipments, and every single detail seems impossible even for professional planners.

  • Combination of Automatic Scheduling and Manual Adjustment – Is it possible to increase annual savings for up to 110 million dollars? Many would be skeptical about this, but we’re telling you, a company already did so. By investing on an intelligent production scheduler, the company was able to increase their savings as well as their earnings through improved efficiency. Want to know how this happened? Read this article.
  • Lead time, planning and WIP inventory reduced by 30% – Risk taking is a basic manufacturers’ trait. However, company owners might not like transitions because of the hassles that it carries. Businessmen would naturally want to ensure that their hard-earned money will not go to waste. Taking this fact into consideration, they would first want to see a high percentage of success before putting their trust on something. Let us see how Asprova gave a multinational company superb experience.
  • Addressing Scheduling Complexity through Software Flexibility –  When a company starts to get bigger, we would expect an increase in demand on company products. In this case, production planning that relies on excel and human schedulers’ knowledge will never be enough to respond to the high number of orders and the rising number of products that varies (which requires different production processes). This makes scheduling very complicated and very stressful to the scheduling managers. Let us see what a certain company did to address this issue
  • BTO and the need for High Level Scheduling – System integration is sometimes impossible for some companies because of the inferior capabilities and incompatibilities in schedulers. This gives managers headaches because system integration is an important factor in quoting delivery dates rapidly and correctly. This has been the issue concerning our featured BTO company.
  • Integrating Asprova with ERP – Integrating your production scheduler with an ERP is possible. Rather than replacing your old model that serves its purpose and does a superb quality of work, you can try integrating it with an ERP for much better results!

One Response to Case Studies

  1. Pingback: The two key solutions to Industrial Machinery and Components Industry problems | Asprova

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s

%d bloggers like this: